高次非球面磨床动力学模态分析与加工验证

The dynamic modal analysis and machining verification of high-order aspherical grinder

  • 摘要: 针对当前高次非球面光学元件精密成形的热点问题“高次非球面加工后表面残留环带波纹”,分析了高次非球面加工残留环带波纹的主要原因,提出了高次非球面切线回转成形原理,设计了高次非球面切线回转成形实体数模,应用ANSYS Workbench对实体结构进行了动力学模态分析,解析得到了磨轮轴组件、工件轴组件和床身整体的1~5阶固有频率、临界转速和具体振型描述。以研发的高次非球面切线回转成形机床为基础,开展高次非球面加工实验,验证了高次非球面切线回转成形的先进性和实体结构设计的合理性。

     

    Abstract: Aiming at the current hot issue of precision forming of high-order aspherical optical components “the residual annular ripples on the surface after high-order aspherical processing”, the main reasons for the residual annular ripples in high-order aspherical processing were analyzed, and a high-order aspherical surface was proposed. Tangent rotary forming method, designed a high-order aspheric tangent rotary forming solid numerical model, applied ANSYS Workbench to carry out dynamic modal analysis on the solid structure, and obtained the grinding wheel shaft assembly, workpiece shaft assembly and the overall machine bed 1~5 order natural frequencies, critical rotational speeds, and specific mode shape descriptions. Based on the developed high-order aspheric tangent rotary forming machine tool, the high-order aspheric surface machining experiment was carried out, and the advanced nature of high-order aspheric tangent rotary forming and the rationality of the solid structure design were verified.

     

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