激光喷丸用四轴机器人与脉冲激光器的联动方法

The linkage method of four-axis robot and pulse laser device used for the laser shot peening

  • 摘要: 为实现对位置固定的、具有复杂形状表面的构件进行在线激光冲击强化,对四轴机器人和脉冲激光器等组成的激光喷丸系统的联动方法进行了研究。通过分析机器人与激光器之间所支持的通信方式、信号输出和接收方式,分析能够被设备识别的信号接收与发送的要求,提出采用RS232串口通信来实现激光喷丸系统的联动。根据四轴机器人对外进行交流的信号要求,设计出相应的信号转换电路、压降电路、单片机方波产生电路等,并编写出相应的IO接口开关控制程序和RS232串口异步通信程序,开发出相应的硬件电路和联接方法,实现了四轴机器人和脉冲激光器间的信号互动,达到了联动工作的效果。

     

    Abstract: In order to realize on-line laser shock hardening of components with fixed position and complex shape surface, the linkage method of laser peening system composed of four-axis robot and pulse laser was studied. By analyzing the communication mode, signal output and receiving mode between the robot and the laser, the requirement of signal receiving and sending which can be set up for equipment identification is analyzed, RS232 serial communication is proposed to realize the linkage of laser shot peening system. According to the signal requirement of four-axis robot for external communication, the corresponding signal conversion circuit, voltage drop circuit, single-chip square wave generating circuit and so on are designed. The relevant IO interface switch control program and RS232 serial asynchronous communication program are compiled, with hardware circuit and connection method developed, and the four-axis robot is realized. The signal interaction with the pulse laser achieves the satisfied effect of linkage.

     

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