基于UG的正交车铣加工回转体表面微观残留仿真

Simulation on surface micro-residual of the revolving body machined by orthogonal turn-milling based on UG

  • 摘要: 正交车铣加工的回转体表面由铣刀与工件的复合相对运动形成,其形成机理独特,多个参数影响其表面微观形貌。为研究切削参数对正交车铣回转体表面微观残留的影响,基于UG建立了正交车铣回转体表面的仿真加工方法,并通过Vericut构建了虚拟五轴车铣加工环境,由此仿真研究了周向每齿进给量对正交车铣回转体表面微观残留的影响,发现已加工表面微观残留高度随周向每齿进给量增加显著增大。

     

    Abstract: The surface of revolving body machined by orthogonal turning-milling is formed by the compound relative motion between the milling cutter and the workpiece. The formation mechanism is unique, and the multi-parameters affect its surface micro-morphology. In order to study the influence of cutting parameters on the surface micro-residual of the revolving body machined by the orthogonal turning-milling, the simulation method of machining revolving body by the orthogonal turning-milling was established based on UG, and a virtual five-axis turning-milling machining environment was constructed by Vericut. The influence of the feed per tooth on the surface micro-residual of the revolving body machined by the orthogonal turning-milling was studied by the simulation. The results showed that the surface micro-residual height increases significantly with the increase of the feed per tooth.

     

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