快速刀具伺服系统加工误差的超前补偿修正

Correction of machining error of fast tool servo system by using lead compensating method

  • 摘要: 快速刀具伺服系统(fast tool servo,FTS)能够用于复杂面形或微结构工件的精密高效加工,但由于运动惯性和控制信号延迟的影响,将会产生加工误差。根据系统传递函数的幅频、相频特性,采用预期迭代学习控制算法设计了超前补偿器,通过对超前步长和超前增益进行规划,克服了幅值衰减和响应延迟的影响,实现刀具位移的精准输出;对波长70 μm的二维正弦面阵进行加工实验,测试结果表明实际面形与设计参数基本一致,偏差小于PV 0.12 μm,达到了预期的指标要求。

     

    Abstract: Fast tool servo (FTS) system can accurately and efficiently manufacture the elements with complex surfaces or microstructures, and the machining errors will produce because of the influence of motion inertia and control signal delay. According to the amplitude-frequency and phase-frequency characteristics of FTS transfer function, a lead compensator is designed by using the method of anticipatory iterative learning control. The influence of amplitude attenuation and response delay is controlled, and the accurate output of tool displacement is realized by planning the lead step and the lead gain. In the machining experiment of two-dimensional sinusoidal array whose wavelength is 70 μm, the measuring result indicates that the actual surface is consistent with the designed shape, the deviation is within 0.12 μm in peak-to-valley value, and the expected requirement is satisfied.

     

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