FDM工艺参数对成型精度影响的试验探究

Experimental research on influence of FDM process parameter on modeling accuracy

  • 摘要: 在分析了打印速度、分层厚度、填充密度等工艺参数基础上,通过等体积率公式,得到不同打印速度下,打印截面分层厚度和挤出丝宽之间的理论关系,然后根据丝宽搭接模型,对水平方向的成型精度进行理论分析。设计试验通过配置30、40及50 mm/s的打印速度,0.1、0.2及0.3 mm的分层厚度值和90%的填充密度3个工艺参数,对理论分析进行试验验证。试验结果表明,分层厚度为0.2 mm,打印速度区间在30~40 mm/s,填充密度为90%时的参数组合,在保证成型件竖直方向精度的基础上得到了最优的水平方向精度。

     

    Abstract: Based on the analysis of process parameters such as printing speed, layer thickness and infill density, through the formula of equal volume ratio, the theoretical relationship between the layer thickness and the width of extruded wire was obtained at different printing speeds. Then, according to the wire lap model, theoretical analysis of modeling accuracy in horizontal direction was performed. The theoretical analysis was verified by the designed experiment which configured three process parameters: printing speed of 30, 40, 50 mm/s, layer thickness of 0.1, 0.2, 0.3 mm and filling density of 90%. The experimental results show that the optimum modeling accuracy in horizontal direction is obtained on the basis of ensuring the modeling accuracy in vertical direction when the layer thickness is 0.2 mm, the printing speed is 30~40 mm/s, and the filling density is 90%.

     

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