激光3D打印件残余应力超声无损检测

Ultrasonic nondestructive testing of residual stress in parts formed by laser 3D printing

  • 摘要: 为了研究选区激光熔化(SLM)技术在不同扫描策略下成型件的残余应力,采用临界折射纵波法检测应力。结合静载拉伸实验,标定SLM成型件的声弹性系数。结果表明,当拉应力小于临界应力时,随着拉伸应力的增加,临界折射纵波在SLM成型件中的传播时差以线性规律增加,不同扫描策略制造的SLM金属成型件标定的声弹性系数不同。结合SLM金属成型件应力应变特性揭示临界折射纵波声弹曲线的变化规律。通过小孔法验证了本次实验的可靠性,结果表明,LCR波法检测残余应力是可靠的。相比于小孔法,LCR波法有着无损、快速等优点。

     

    Abstract: The residual stress in laser selective melting(SLM)forming parts strategies was studied in this paper, the residual stress in forming parts was detected by critical refraction longitudinal(LCR)wave method, combined with the static load tensile test, acoustic elastic coefficients of SLM forming parts were calibrated. The results showed that when the tensile stress is less than the critical stress, with the increase of tensile stress, the propagation time difference of critical refraction longitudinal wave in SLM forming parts increases linearly. And the acoustic elastic coefficients of SLM forming parts manufactured using different scanning are different. Based on the stress-strain characteristics of SLM forming parts, the variation law of acoustic elastic of critical refraction wave was revealed. The reliability of this experiment was verified by the blind hole method. The results showed that the LCR wave method was reliable in detecting residual stress. Compared with the blind hole method, LCR wave method has the advantages of nondestructive and online testing.

     

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