基于液氮低温冷却的钛合金铣削技术研究
Study on milling technology of titanium alloy based on low-temperature liquid nitrogen cooling
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摘要: 针对钛合金难加工特性导致的切削力大、切削温度高和刀具寿命低等问题, 通过研制与数控加工机床集成应用的液氮冷却施加装置, 进行液氮低温冷却条件下钛合金铣削试验研究, 测试干切削、切削液浇注、微量润滑和液氮冷却方式下铣削钛合金的切削力、表面粗糙度进行对比分析, 并且进行了不同加工刀轨条件下冷却方式对刀具失效形式影响的试验研究, 研究结果表明: 在切削速度>120 m/min的情况下, 液氮低温冷却方式有利于减小切削力和表面粗糙度, 而且能够有效抑制刀具崩刃的产生, 比切削液浇注的方式能更有效地提高刀具寿命。Abstract: In view of the high cutting force, high temperature and low tool life caused by the difficult machining characteristics of titanium alloy, the milling experiments of titanium alloy under the condition of low temperature liquid nitrogen cooling are carried out by developing a liquid nitrogen cooling application device integrated with NC machine tool. The cutting force and surface roughness of milling titanium alloy are measured by dry cutting, cutting fluid pouring, minimal quantity lubrication and liquid nitrogen cooling. And the influence of cooling method on tool failure form under different machining conditions are also studied. The results show that, when the cutting speed is more than 120m/min, the low-temperature liquid nitrogen cooling is beneficial to reduce the cutting force and surface roughness. And it can effectively inhibit the generation of tool breakage, which can improve the tool life more effectively than the method of cutting fluid pouring.
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