微切削镍基高温合金表面质量的研究

Study on surface quality of micro cutting nickel-based alloy

  • 摘要: 镍基高温合金是一种难加工金属材料, 加工后表面质量很难保证。而表面质量是微切削加工追求的重要内容, 其对加工后零件的耐磨性、耐腐蚀性和热传导性能都有很大的影响。在分析切削实验结果基础上, 进行微切削仿真, 深入研究镍基高温合金微切削时的表面质量。结果表明: 微切削过程中切屑层晶粒破碎并由于产生的高温软化在前刀面形成积屑瘤, 积屑瘤软化从下刀面流出, 残留在加工表面形成硬点毛刺。由于微切削刀具刃口钝圆半径尺寸不能忽略, 进而产生犁耕现象, 即在进行微切削的过程中, 钝圆前方的晶粒被刀具刃口挤压, 压入加工表面, 在加工表面形成凹陷。由仿真现象发现, 锯齿形切屑的形成有利于减少犁耕现象。

     

    Abstract: Nickel base superalloy is a kind of hard to machine metal material. It is difficult to guarantee the surface quality after using this material.The surface quality is an important content of micro machining, which has a great influence on the wear resistance, corrosion resistance and heat conduction performance of machined parts. In this paper, based on the analysis of cutting experiment results, micro cutting simulation is carried out to study the surface quality of nickel base superalloy during micro cutting. The results show that: During the micro cutting process, the grain of chip layer is broken and the chip accretion is formed on the front tool surface due to the high temperature softening. The chip accretion softens from the lower tool surface and remains on the machining surface to form a hard point burr. Because the size of the blunt radius of the cutting edge of the micro cutting tool can not be ignored, thus the plowing phenomenon occurs, that is, in the process of micro cutting, the grains in front of the blunt circle are squeezed by the cutting edge of the tool and pressed into the machining surface, forming a depression on the machining surface. The simulation results show that the formation of sawtooth chips is beneficial to reduce ploughing.

     

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