基于共享间隙的闭环设备布局
Closed-loop device layout based on shared clearance
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摘要: 在实际生产中, 良好的设备布局能够提高生产效率, 同时降低生产成本, 具有重要意义。针对半导体等产品生产制造过程中机器需要散热和维修的实际情况, 对机器模型进行改进, 同时利用NSGA-Ⅱ算法对闭环布局的物料运输和占地面积成本两个目标进行求解。首先, 将机器模型中加入最小间隙和额外间隙两种间隙, 用于模拟实际生产中机器需要散热的间隙和对机器进行操作维修的间隙; 其次, 根据闭环布局中需要解决机器排序和机器精确位置两个方面问题的特点, 确定了机器在闭环布局中的放置规则和NSGA-Ⅱ算法中编码形式; 最后, 对不同规模的机器布局问题进行求解, 最终得到具有良好分布的Pareto解, 并将实验结果同双排布局进行对比, 实验结果表明针对将机器模型进行改进后的闭环布局, NSGA-Ⅱ算法能够得到具有实际应用价值的解, 同时闭环布局比双排布局具有更高的面积利用率。Abstract: In actual production, a good facility layout can improve production efficiency while reducing production costs and is therefore of great significance. In this paper, the machine model is improved by heat dissipation and maintenance in the manufacturing process of semiconductors and other products. The NSGA-Ⅱ algorithm is used to solve two targets: the transportation cost and site area of a closed-loop layout. First, we add the minimum clearance and the additional clearance of two clearances in the machine model to simulate the actual production required by the machine for heat dissipation and machine maintenance clearance. Second, according to the characteristics of two problems in the closed-loop layout that must be solved to determine the sequence and precise position of the machines, the placement rule and coding form of the NSGA-Ⅱ algorithm in the closed-loop layout are determined. Finally, the problem of machine layout with different scales is solved, and a Pareto solution with a good distribution is obtained. The experimental results are compared with the double-row layout. The experimental results show that the NSGA-Ⅱ algorithm can be used to devise an improved closed-loop layout of the machine model, and the closed-loop layout has a higher area utilization rate than the double-row layout.
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