基于BP神经网络的氢氧微火焰锡焊工艺参数优化研究

The Research on soldering parameters optimization of Oxy-hydrogen micro-flame soldering based on the BP neural network

  • 摘要: 为解决氢氧微火焰锡焊工艺参数影响焊接质量的问题,使用正交试验法缩小工艺参数范围,通过实验获得100组真实数据,将其中92组实验数据作为输入样本导入MATLAB神经网络模块中,建立了锡焊质量指标与锡焊工艺参数之间的BP神经网络预测模型,经过多次优化训练后,将剩余的8组工艺参数组合导入优化后的BP神经网络模型进行模型准确性验证,并在PCB板上进行氢氧微火焰锡焊实验,发现仿真结果和实际结果的误差范围不超过4%。使用训练好的BP神经网络模型得到一组最优工艺参数,实验结果表明采用该工艺参数组可以得到平均焊点锡料覆盖率98%以上的焊点质量,可应用于实际氢氧微火焰自动锡焊中。

     

    Abstract: In order to solve the problem of Oxy-hydrogen micro-flame technological parameters'effect on soldering quality, this paper uses orthogonal test to narrow the technological parameter range and 100 sets of real data are obtained through experiments. 92 groups of experimental data as input samples were imported into the MATLAB neural network module to establish BP neural network prediction model between soldering quality index and soldering technological parameters. After a number of optimization training, the remaining 8 sets of process parameters are combined into the optimized BP neural network model for model accuracy verification. The Oxy-hydrogen micro-flame soldering experiment was carried out on the PCB, and the error range between the predicted value and the true value was found to be no more than 4%. A set of optimal process parameters was obtained by using the trained BP neural network prediction model. The experimental results show that more than 98 percentage of average soldering coverage can be obtained by using this process parameter set, which can be used in the practical Oxy-hydrogen micro-flame automatic soldering.

     

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