球头刀铣削TC17的表面完整性测试实验研究

Research on surface integrity of titanium alloy TC17 machined by ball-end cutter

  • 摘要: 利用球头刀铣削钛合金TC17,对其试件加工表面完整性测试开展实验研究。通过球头刀铣削实验和表面完整性测试实验结果可知,在给定的实验条件下,表面粗糙度Ra随着每齿进给量fz的增大而增大,而线速度vc对表面粗糙度Ra和表面微观形貌影响不显著。同时,球头刀铣削钛合金TC17的加工表面均呈残余压应力状态,其变化范围在-250~-450 MPa;加工表面显微硬度和残余压应力随着线速度vc的增大而减小,随着每齿进给量fz的增大而增大,其主要原因是随着线速度vc的增大、每齿进给量fz的减小,铣削加工表面的塑性变形层厚度逐渐减小。

     

    Abstract: The surface integrity of titanium alloy TC17 machined by ball-end cutters was studied. According to the specific ball-end milling experiments and surface integrity test experiments, it is concluded that under the given experimental conditions, the surface roughness Ra increases with the increase of the feed per tooth fz, while the influence of cutting speed vc on surface roughness and surface micro-morphology is not significant. The surface of titanium alloy TC17 machined by ball-end cutters also showed a state of residual compressive stress, and the specific variation range was -250~-450 MPa; the micro hardness and residual compressive stress of the machined surface decrease with the increase of vc, and increase with the increase of fz, whose main reason is that as vc increases and fz decreases, the thickness of the plastically deformed layer on the milled surface gradually decreases.

     

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