铝基复合材料专用ELID磨削液的开发

Development of specialized ELID grinding fluid for aluminum matrix composites

  • 摘要: 铝基复合材料加工过程中铝基体易软化涂抹产生积屑瘤,存在砂轮严重堵塞、刀具磨损严重、加工表面质量低和加工精度低等加工难题。在研发的已有塑性材料和硬脆材料ELID磨削液基础上,根据铝基复合材料的机械加工性能,开发适合铝基复合材料磨削特点的专用ELID磨削液,既能使金属结合结砂轮中的金属和粘附在砂轮表面的铝基磨屑电解去除达到修锐砂轮的作用,又能在被加工铝基材料表面上形成一层抗腐蚀氧化膜减少划伤,减小其残余加工应力,提高其加工质量和加工精度,实现铝基复合材料的精密磨削加工。实验结果证明: 采用该磨削液磨削体积分数60%的铝基碳化硅复合材料,表面粗糙度Ra可达0.098 μm,比采用普通磨削液的粗糙度减小了0.016 μm。

     

    Abstract: During the processing of aluminum matrix composites, the aluminum matrix is easy to soften and smear to produce built-up edge tumors, and there are processing problems such as severe blockage of the grinding wheel, serious tool wear, low processing surface quality and low processing precision. Based on the existing plastic materials and ELID grinding fluids, the special ELID grinding fluid suitable for the grinding characteristics of aluminum matrix composites can be developed according to the mechanical processing properties of aluminum matrix composites. The metal in the grinding wheel and the aluminum-based grinding debris adhering to the surface of the grinding wheel are electrolytically removed to achieve the function of sharpening the grinding wheel, and a corrosion-resistant oxide film is formed on the surface of the processed aluminum-based material to reduce scratching and reduce residual processing stress. Improve the processing quality and processing precision, and achieve precision grinding of aluminum-based composite materials. The experimental results show that: the grinding solution is used to grind aluminum-based silicon carbide composites with a volume fraction of 60%, and the surface roughness Ra can reach 0.098 μm, which is 0.016 μm lower than that of ordinary grinding fluid.

     

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