磁力研磨75°梯形开槽永磁极研究

Research on magnetic grinding 75° trapezoidal slotted permanent magnet

  • 摘要: 在磁力光整加工中,永磁极研磨面的开槽形状是影响光整质量的重要因素之一。以30°为开槽角度跨度,以牌号为N35的钕铁硼材料为永磁极主体,结合多种几何形状开槽来模拟仿真磁场强度与留存几何面棱角角度之间的关系,分析得出磁场强度值随开槽后留存几何面棱角角度的减小而增大,在棱边集中的尖角处取得最大值,以及磁场强度值越高其对应面积越小。在此结论下,设计出75°梯形开槽永磁极,其理论磁场强度达到1.2~1.4 T。相同参数下,对比目前90°矩形开槽磁极进行表磁测试及研磨S31603不锈钢板试验,结果表明:75°梯形开槽磁极表磁强度相对提高0.2~0.3 T,达到1.298 1 T,研磨效率相对提高约20%。

     

    Abstract: In magnetic finishing, the slotted shape of the polished surface of the permanent magnet is one of the key factors affecting the finishing quality. In this paper, the slot angle span of 30°is used, and the NdFeB material with the grade of N35 is used as the main body of the permanent magnet. Combining a variety of geometric shapes to simulate the relationship between the simulated magnetic field strength and the angle angle of the retained geometric surface, the magnetic field is obtained. The intensity value increases with the decrease of the angle of the geometric surface remaining after slotting, and the maximum value is obtained at the sharp corners, and the higher the magnetic field intensity value, the smaller the corresponding area. Based on this conclusion, a 75° trapezoidal slotted permanent magnet pole is designed with a theoretical magnetic field strength of 1.2~1.4 T. After comparing the current 90° rectangular slotted magnetic poles with the same parameters for the surface magnetic test and grinding S31603 stainless steel plate test, the results show that the 75° trapezoidal slotted magnetic pole table has a relative increase in magnetic strength of 0.2~0.3 T, reaching 1.298 1 T, and a relatively high grinding efficiency. About 20%.

     

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