曲面薄壁特征微细铣削试验研究

Experimental study on micro - milling of curved thin- walled feature

  • 摘要: 曲面薄壁零件在微电极及微型涡轮等领域有着极其重要的应用,为了保证其加工质量,针对曲面薄壁特征进行了微细铣削试验研究,探究关键铣削参数每齿进给量fz、轴向切深ap、径向切深ae及主轴转速n对表面粗糙度Ra、尺寸误差Δw及毛刺宽度h的影响规律,基于综合平衡法,优化获得最优铣削参数。研究结果表明,对Ra、Δwh影响最大的因素分别为nfzap;变轴向切深加工工艺能够抑制毛刺的形成,获得较好的加工质量。在保证质量的同时,为提高加工效率,可以在加工过程中适当采用较大的ae值及fz值。

     

    Abstract: Curved thin-walled parts have very important applications in the fields of spark micro - electrode and micro-turbine. In order to ensure the machining quality, the micro-milling of curved thin-walled feature has been studied to explore the influence of key parameters of feed engagement fz, axial depth of cut ap, radial depth of cut ae and spindle speed n on such indicators as surface roughness Ra, size error Δw and burr width h in this paper, Based on the comprehensive balance method, the optimal milling parameters are obtained. The test results showed that n, fz and ap were the most influential factors for Ra, Δw and h respectively; The variable axial cutting process can inhibit the formation of burrs and obtain better processing quality. In order to improve the processing efficiency while ensuring the quality, larger radial depth of cut ae and feed engagement fz can be adopted in the processing process.

     

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