汽车涡轮增压器衬套压装振动机理分析与压力曲线平滑处理

Vibration mechanism of pressure machine for automobile turbocharger and smoothing method for its displacement-pressure curves

  • 摘要: 涡轮增压器阀芯孔衬套压装的位移压力曲线是对压装质量判定的重要依据。现有压装设备的压力曲线是将采集到的数据不经处理直接绘制而成,然而压装过程会受到非线性摩擦和压力传动链弹性双重影响,容易产生压入过程的非线性振动问题,从而给产品质量监测带来困难,造成误报废,导致生产成本提高。介绍了汽车涡轮增压器衬套压装机基本结构原理,分析了现场采集到的压装过程压力振动曲线,进一步对衬套压入过程进行动力学建模,分析导致压装过程振动的理论机理,给出了抑制振动的措施。经仿真与现场应用,表明该算法与改善措施对于提高压装曲线平滑性与压装质量判定的准确性具有明显的效果。

     

    Abstract: The displacement pressure curve of the valve core bushing of turbocharger is an important basis for the quality determination of the pressure, the pressure curve of the existing pressing equipment is drawn directly from the collected data without processing, however, due to the dual influence of nonlinear friction and the elasticity of the pressure drive chain, the pressing process is prone to nonlinear vibration, which brings difficulties to product quality monitoring and leads to false scrap, thus resulting in higher production costs. This paper introduces the basic structure principle of bushing compressor of automobile turbocharger, and analyzes the pressure vibration curve collected in the field during the pressing process. The dynamic modeling of the bushing pressing process is further carried out, the theoretical mechanism causing the vibration of the pressing process is analyzed, and the measures to suppress the vibration are given, according to the standard of pressure fitting, the least square curve fitting method is used to process the displacement pressure data collected by the equipment, the results of simulation and off-line test show that the proposed method is effective in improving the smoothness of the pressure curve and the accuracy of the quality determination.

     

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