大视场相机光轴垂直度对定位误差的影响研究

Research on the influence of the large-field camera optical axis verticality on the positioning error

  • 摘要: 为了实现影像测量仪双相机的精确定位,以满足批量多种类零件自动化测量需求,在现有的影像测量仪上引入由大视场相机构成的视觉引导模块。但由于人工安装误差,很难保证大视场相机光轴与被测量零件完全垂直,利用大视场相机对标定板的Mark点进行特征提取,然后改变被测物与平台的倾斜角度,使用图像处理软件及数学模型建立光轴倾斜角度与像素当量的数学函数关系式,实现了光轴垂直度的矫正,并得到XY轴方向角度允许偏转范围分别为2.08°和2.07°。实验结果表明了方法的有效性,降低了对人工安装的技术要求。使元件组装密度最小距离0.4 mm优化到了0.2 mm,提高了元件的测量精度。

     

    Abstract: In order to achieve the precise positioning of the dual cameras of the image measuring instrument to meet the automated measurement requirements of a large number of types of parts in batches. A visual guidance module composed of a large field of view machine is introduced into the existing image measuring instrument. However, it is difficult to make the optical axis of the large field of view camera perpendicular to the measured part due to factors such as manual installation. This paper uses a large field of view camera for calibration. Mark points of the board are used for feature extraction, and then the tilt angle between the measured object and the platform is changed. The mathematical function relationship between the tilt angle of the optical axis and the pixel equivalent is established using image processing software and mathematical models, and the correction of the optical axis perpendicularity is achieved The X and Y axis angle allowable ranges are 2.08° and 2.07°, respectively. The experimental results show the effectiveness of the proposed method and reduce the technical requirements for manual installation. The minimum distance of component assembly density is optimized from 0.4 mm to 0.2 mm, which improves the measurement accuracy of components.

     

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