汽车发动机后支架增材制造有限元分析

Finite element analysis of additive manufacturing for vehicle engine rear bracket

  • 摘要: 基于Simufact Additive对汽车发动机后支架进行激光增材制造有限分析,主要研究零件摆放位置、支撑设计以及基板切割方向对成形后零件残余应力分布和表面偏差量的影响。结果表明:汽车发动机后支架在激光增材成形过程中,采用零件倒置且大平面平行基板的方案,成形后零件残余应力较小,最大表面正偏差为0.43 mm,最大表面负偏差为-0.47 mm,表面变形最小;通过改变基板切割方向对零件残余应力重新分布影响较小,但可以减小表面偏差量,汽车发动机后支架增材成形沿-Y方向切割基板零件表面偏差量最小。

     

    Abstract: Finite element analysis of laser additive manufacturing for vehicle engine rear bracket on the simufact additive, it mainly studies the placement position of the parts, the support design and the influence of the cutting direction of the substrate on the effective stress and surface deviation of the formed parts. The results show: the vehicle engine rear bracket during the forming process of laser additive manufacturing, the plan in which the parts are inverted and the large plane is parallel to the substrate, less effective stress after forming, the maximum surface positive deviation is 0.43 mm, the maximum surface negative deviation is -0.47 mm, minimal surface distortion; less influence on the re-distribution of effective stress for the part by changing the cutting direction of the substrate, but it can reduce the amount of surface deviation, the vehicle engine rear bracket is cut in the -Y direction with the smallest amount of surface deviation by additive manufacturing.

     

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