注塑机液压传动系统常见故障浅析

Analysis of common faults in hydraulic drive system of injection molding machine

  • 摘要: 在汽车发动机管理系统(engine management system)中, 由电磁脉冲驱动的喷油器是非常重要的组成部分。在喷油器装配线中对喷油器预装完成品的注塑工位主要采用的是立式注塑机,该注塑机主要包括注射系统、合模系统、液压传动系统、电气控制系统、润滑系统、加热及冷却系统、安全监测系统等。而在日常生产过程中注塑机液压传动系统常出现的故障主要有零件注塑不完整、注塑机电机过载保护、注塑机圆台转过位、注塑机系统压力过低等故障,针对这些故障率高且维修时间较长的故障进行了分析,并给出了相应的解决方法,为此类注塑机的故障诊断和处理提供了可以借鉴的方法,具有很好的工程实际应用价值。

     

    Abstract: In the automobile engine management system, the injector driven by electromagnetic pulse is a very important part. Vertical injection moulding machine is mainly used in the injection moulding station of the pre-assembled products of injector in the assembly line of injector. The injection moulding machine mainly includes injection system, clamping system, hydraulic transmission system, electrical control system, lubrication system, heating and cooling system, safety monitoring system, etc. In the daily production process, the main faults of the hydraulic transmission system of injection moulding machine are incomplete injection moulding parts, overload protection of the motor of injection moulding machine, turning head of injection moulding machine, pressure of injection moulding machine system, etc. In this paper, the faults with high failure rate and long maintenance time are analyzed, and the phase is given. The corresponding solutions provide a reference method for the fault diagnosis and treatment of such injection moulding machine, which has a good practical application value in engineering.

     

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