基于NordLock楔锁原理的双螺母滚珠丝杠副的创新设计与性能分析

Conceptual design of a new double nut ball screws based on NordLock feature

  • 摘要: 针对国产滚珠丝杠副常常出现的因加工误差、滚道磨损等因素导致的预紧力丧失的难题,将NordLock楔锁特征应用于滚珠丝杠副的结构设计中,提出了一种新型预紧滚珠丝杠副。该预紧机构由左、右两个楔锁垫片组成,使双螺母与丝杠轴产生相对位移,从而产生轴向预紧力;同时,两垫片的楔锁效应使得预紧力大小保持不变。根据楔锁效应和滚珠丝杠副的结构参数,确定了楔形预紧垫片的关键结构参数。应用SolidWorks建立了三维几何模型,应用Ansys有限元软件对新型滚珠丝杠副进行了瞬态动力学分析和模态分析。结果表明,这种新型结构能够有效地实现自我预紧,有望成为一种具有良好应用前景的高可靠性、长寿命的滚珠丝杠副。

     

    Abstract: In order to solve the problem of preload loss caused by machining error, raceway wear and other factors, the Nord- locking feature is applied to the design of ball screws, and a new design of self pre-tighten ball screws is proposed. The preload mechanism is composed of left and right wedging washers. The left and right washers make the two nuts produce relative displacement in the axial direction, thus generate the axial preload. At the same time, the wedging effect of the left and right washers makes the washers self-adjust according to the preload, so as to ensure that the preload remains unchanged. Through theoretical calculation and simulation analysis, the structural design of wedge-shaped pre-tighten washer is carried out, and the key structural parameters are determined. On the basis of SolidWorks for geometric modeling, the transient dynamics of the new preload ball screws is analyzed by using the finite element software, and the modal comparison between the new ball screws and the traditional ball screws is carried out. The results show that this new type of ball screws is expected to be a kind of high reliability and long life ball screws with good application prospects in engineering.

     

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