三轴联动跟踪误差耦合特性分析

Coupling characteristic analysis of tracking error for three-axis motion system

  • 摘要: 跟踪误差对加工精度有重大影响,刀尖点跟踪误差由各进给轴跟踪误差基于结构、运动关系耦合生成。为了解多轴联动跟踪误差空间耦合特性,考虑高速进给系统运动过程中存在的三维线性跟踪误差,以三轴联动系统为研究对象,分别建立无耦合关系、两轴耦合和三轴耦合3种拓扑结构的联动误差分析模型,得到3种模型联动点跟踪误差的关系表达式。基于典型机床3个线性进给轴的空间结构,量化结构耦合特性对跟踪误差的影响,并基于Sobol敏感度分析法完成敏感度分析。分析结果显示,进给轴的三维线性跟踪误差会随结构耦合关系耦合到联动点跟踪误差中,进给轴的误差量与耦合特性对联动点跟踪误差的影响程度成正比,且进给轴跟踪误差的切向和法向分量与轴向分量敏感性相当,在高速、高精度机床精度研究过程中应该特别关注。

     

    Abstract: The tracking error of tool center point, which is generated by the coupling of each uniaxial feed system based on the relationship of spatial structure and motion, has a great significance for the machining precision. In order to perform the coupling characteristics of tracking error for multi-axis motion system, three tracking error models for three kinds of topology structures are constructed, which are uncoupling, two-axis coupling and three-axis coupling, respectively. Taking three-dimensional linear tracking error of three-axis motion system as the research object, the mathematical expression of the tracking errors of three models are deduced considering there are three tracking error components for the high-speed feed system in the working process. Based on the spatial structure of three-axis motion systems from a typical machine tool, the influence of the coupling characteristics of the structure on the tracking error is quantified. Meanwhile, the sensitivity analysis is carried out by Sobol method. The analysis results show that the three-dimensional linear tracking error of the feed system is coupled to the tracking error of the tool center point with the coupling relationship of the spatial structure. Furthermore, the magnitude of the tracking error of the feed system is proportional to the influence of the coupling characteristics on the tracking error of the tool center point. The tangential and normal components of the tracking error of the feed drive system are equivalent to the sensitivity of the axial components. So, special attention should be paid to the research for high speed and high precision machine tools.

     

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