AlTiN涂层刀具精铣TC4钛合金工艺参数的影响与优化

Influence and optimization of technological parameters in high speed milling TC4 titanium alloy with AlTiN coated cutter

  • 摘要: 采用AlTiN涂层4刃φ10 mm硬质合金立铣刀,在VMC850立式加工中心上对TC4钛合金进行铣削精加工试验。利用高精密数字化检测设备,对加工成形的TC4钛合金试件表面粗糙度、平面度、平行度、表面形貌、残余应力及显微硬度测量。分析AlTiN涂层刀具在设定不同工艺参数条件下TC4钛合金的整体加工质量和表面形貌变化规律。结果表明:在主轴转速n=8 000 r/min、每齿进给量fz=0.04 mm/z、切削深度Δd=0.5 mm的最优精铣工艺参数下,TC4钛合金工件的加工质量和表面形貌好,刀具寿命长,其平面度为0.39 μm,平行度为0.33 μm,表面粗糙度为0.70 μm,表面残余应力为-175 MPa,表面显微硬度为269 HV0.2,实现了TC4钛合金的高质量高效率的精铣加工。

     

    Abstract: Using AlTiN coated 4-edge φ10 mm carbide end milling cutter, the milling finishing experiment of TC4 titanium alloy was carried out on VMC850 vertical machining center.The surface roughness, flatness, parallelism, surface morphology, residual stress and microhardness of the machined TC4 titanium alloy specimen were measured by using high precision digital testing equipment.The overall machining quality and surface morphology of TC4 titanium alloy with AlTiN coated tool under different process parameters were analyzed.The results show that under the optimal finishing process parameters of spindle speed n=8 000 r/min, feed per tooth fz=0.04 mm/z, and cutting depth Δd=0.5 mm, TC4 titanium alloy workpiece has good machining quality and surface morphology, long tool life, flatness of 0.39 μm, parallelism of 0.33 μm, surface roughness of 0.70 μm, surface residual stress of -175 MPa, and surface microhardness of 269 HV0.2, thus realizing high-quality and high-efficiency finishing of TC4 titanium alloy.

     

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