曲面铝合金锤击平整技术研究

Curved aluminum alloy planarization process by hammer peening

  • 摘要: 以曲面铝合金为例,利用工业机器人锤击的方式对曲面类零件表面进行平整,并探究各锤击工艺参数对其表面的粗糙度、硬度及表面形貌的影响。将锤击装置装夹到工业机器人上,控制工业机器人以矩形光栅式运动路径对曲面铝合金表面进行锤击加工,并对锤击后表面的粗糙度、硬度及表面形貌进行测量观察。结果表明:经锤击加工后的铝合金表面粗糙度可达0.5 μm,表面硬度可以提升91%左右,且采用小的锤击节距及锤击进给速度,高的锤击频率可在减小表面粗糙度的同时提升其表面硬度,因此工业机器人锤击可用于曲面类零件表面的平整,且对铝合金表面具有很好的表面强化能力,是一种有效、无材料去除以及环保的表面平整方式。

     

    Abstract: Taking curved aluminum alloy as an example, the surface of curved parts is hammer peened by assisting of industrial robot, and the influence of various hammering process parameters on the surface roughness, hardness and surface morphology is investigated. The hammering device is clamped on the industrial robot, and the rectangular grating motion path is adopted for hammer peening on curved aluminum alloy. The roughness, hardness and surface morphology of the surface after hammering peening are measured and observed. The results show that the surface roughness of the aluminum alloy after hammering peening can reach 0.5 μm, the surface hardness can be increased by 91%.With small pitch and feed speed, high peening frequency can reduce the surface roughness and improve the surface hardness. Therefore, industrial robot hammer peening can be used for surface leveling of curved parts, and has a good surface strengthening ability for aluminum alloy surface. It is an effective, no material removal and eco-friendly planarization process method.

     

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