基于ELID磨削在位电火花精密修形加工液的开发

Development of precision EDM machining fluid based on ELID grinding

  • 摘要: 针对以去离子水为介质电火花加工存在的导电率不稳定,放电火花不均匀,导致砂轮轮廓精度等级差和以煤油为介质的电火花加工存在易燃和污染环境的难题,以去离子水为基体进行电火花加工液成分优选的正交实验,探究爆炸剂、润滑剂、消泡剂及分散剂在加工液中的配比和含量对砂轮轮廓精度的影响规律;通过基恩士二维激光测距仪将砂轮的横截面轮廓数据进行采集,用MATLAB导入数据作砂轮截面轮廓求解峰值包络线图,评价砂轮修整前后的轮廓截面精度。开发基于ELID磨削在位电火花精密修形加工液。实验证明:当采用爆炸剂4%,润滑剂0.6%,消泡剂6%,分散剂3%时的加工液进行在位电火花精密修形后的砂轮能够达到精密成形加工所要求的精度等级。

     

    Abstract: In order to solve the problems of difficult to control the conductivity and uneven spark in the process of EDM with deionized water as the dielectric, which lead to the poor accuracy of the grinding wheel profile and the flammable and polluting environment in the process of EDM with kerosene as the dielectric, the orthogonal experiment of optimizing the composition of the EDM fluid with deionized water as the matrix is carried out to explore the explosives, lubricants, defoamers and dispersants influence of the proportion and content in the processing fluid on the profile accuracy of the grinding wheel is great; the cross-section profile data of the grinding wheel is collected by the Kearns two-dimensional laser rangefinder, and the data imported by MATLAB is used as the profile peak envelope diagram of the grinding wheel to evaluate the profile accuracy before and after the grinding wheel dressing. The development of ELID grinding in-situ EDM precision machining fluid. The experiment shows that the grinding wheel can reach the precision level of precision forming when the machining fluid with 4% explosive, 0.6% lubricant, 6% defoamer and 3% dispersant is used.

     

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