基于均方频率与EMD的切削颤振特征提取方法

Cutting chatter feature extraction method based on mean square frequency and Empirical Mode Decomposition

  • 摘要: 颤振对机床加工稳定性影响极大,严重制约机床加工效果和效率。为实现切削颤振的在线监测与预报,提出了一种基于均方频率与经验模态分解的颤振特征提取方法。通过对切削力信号进行频域分析,计算小波包颤振特征频带的均方频率占比系数作为特征T1;通过计算IMF分量与原信号的相关性,选择相关性强的IMF并计算能量熵作为特征T2。研究结果表明,该两种方法都能够有效识别颤振。T1总体变化率较小,达到20%,但能够更快地实现颤振早期预警。T2在早期预警上略有不足,但其总体变化率较大,接近80%,能实现准确报警,与T1形成有效的互补,实现对切削颤振的预报警。

     

    Abstract: Chattering has a great influence on the stability of machine tool processing, which seriously restricts the result & efficiency of machine tool processing. In order to realize online monitoring and prediction of cutting chatter, a method for extracting chatter characteristics based on mean square frequency and empirical mode decomposition is proposed. Through frequency domain analysis of the cutting force signal, the mean square frequency ratio coefficient of the wavelet packet flutter characteristic frequency band is calculated as the characteristic T1; By calculating the correlation between the IMF component and the original signal, the IMF with strong correlation is selected and the energy entropy is calculated as the characteristic T2. The research results show that both methods can effectively identify chatter. The overall rate of change of T1 is small, reaching 20%, but the early warning of flutter can be achieved faster. T2 is slightly inadequate in early warning, but its overall rate of change is relatively large, close to 80%, which can achieve accurate alarms, form an effective complement to T1, and achieve pre-alarms for cutting chatter.

     

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