贯穿裂纹损伤的压缩机叶轮激光增材修复工艺研究

Study on laser addition remanufacture process for through-crack compressor impeller

  • 摘要: 在复杂的服役载荷作用下,某型号CO2压缩机第七级叶轮轮盘处出现了“贯穿裂纹”,极大地影响了安全生产。为了快速高效地恢复叶轮的功能,对激光增材温度场与修复工艺进行了研究。建立逐层沉积有限元模型,进行温度场数值模拟,指导工艺参数优化;开展损伤叶轮增材再制造方案设计与实验,检测叶轮增材再制造质量,进行台架考核实验。研究结果表明:叶轮激光增材开始阶段温度降低,需增加热源输入量;增材再制造质量检测包括再制造区域结合强度、无损探伤、动平衡测试、工业CT与荧光检测均满足规定标准要求;上机考核,试机一次成功,满足了企业生产要求。叶轮增材再制造实验与实践验证了增材方案设计的合理性与工艺的可靠性。

     

    Abstract: Under the complex service load, the seventh stage impeller disc of CO2 compressor appeared a "through-crack", which greatly affected the safety of production. In order to restore the function of impeller quickly and efficiently, temperature field of laser cladding process and technology were studied. A finite element model of layer by layer was established and temperature field was acquired to optimize process parameters. Design and experiment of the remanufacturing scheme for damaged impeller were carried out, and the quality test and Installation test were carried out. The results show that the temperature of impeller in the initial stage decreases and the input of heat source needs to be increased; the quality testing of impeller remanufacturing, including the bonding strength of remanufacturing area, non-destructive testing, dynamic balance testing, industrial CT and fluorescence testing, all meet the requirements of standards; the test machine is tested successfully once and meets the production requirements of enterprises. Remanufacturing experiments and applying verify the design scheme is reasonable and laser additive process is reliability.

     

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