基于控制刻划深度的单磨粒刻划金刚石过程研究

Study on the scratching of diamond with a single abrasive particle based on controlling the scratching depth

  • 摘要: 为了理解金刚石刀具在机械研磨过程中原子层面的材料去除机理,利用分子动力学(MD)方法建立了刚性金刚石磨粒刻划金刚石样件的模型,仿真研究了材料的去除过程,并对比不同刻划深度对切削力和金刚石样件原子去除率的影响规律。结果发现:金刚石在刻划过程中会出现非晶态变化,刻划造成的变形包括弹性变形和塑性变形;刻划深度增大会导致切削力增大,切向切削力是影响材料去除的主要因素;刻划深度增大,晶格破坏区域扩大,晶格的破坏是由100 GPa以上的静水压力引起的。

     

    Abstract: For the understanding of the material removal mechanisms at the atomic level in mechanical lapping process of diamond cutting tool, molecular dynamics(MD) method was employed to establish an atomic model of diamond scratching by rigid diamond abrasive. The process of material removal and the effects of scratching depths on the cutting force and the atomic removal rate of carbon were investigated by MD simulations. Simulation results indicate that amorphization will occur in the local area of processed surface during the mechanical scratching process. The deformation caused by scratching includes elastic deformation and plastic deformation. The cutting force increases with the increase of cutting depth, and the tangential cutting force is the main factor affecting the material removal. By comparing the lattice structure identification diagram with the stress distribution diagram, it is found that the lattice failure is mainly caused by hydrostatic pressure above 100 GPa.

     

/

返回文章
返回