环形薄壁铝合金零件数控加工技术研究

Research on NC machining technology of ring thin-walled aluminum alloy parts

  • 摘要: 在加工薄壁零件过程中,装夹变形、加工变形等问题一直影响着加工精度和效率,本文研究了某环形薄壁铝合金零件的数控加工工艺,为解决该零件刚性差、易变形的问题,采取预留支撑体的方式避免夹具与工件直接接触,并设计该零件专用夹具来抑制变形,采用有限元分析证明合理性;制定了合理的数控加工工艺,用UG编程,在Vericut中对该零件进行仿真加工,最后在机床上进行实际加工,结果表明可以取得较高的加工精度。

     

    Abstract: In the process of machining thin-walled parts, the clamping deformation, process deformation and other issues have been affecting the machining precision and efficiency, this paper studies the one ring thin-wall aluminum alloy parts of NC machining process, to solve the problem of poor rigidity, easy to deformation of the parts, to reserve a supporting body and design way to suppress the deformation of the special fixture parts, finite element analysis proves the rationality; A reasonable NC machining process is developed, and the part is simulated in Vericut by UG programming. Finally, the actual processing is carried out on the machine tool. The results show that high machining accuracy can be obtained.

     

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