无心车床车削钛合金棒材工艺参数与表面粗糙度关系研究

Study on the relationship between technological parameters and surface roughness in titanium alloy bar's cutting by centerless lathe

  • 摘要: 采用无心车床对钛合金棒料进行表面处理,以去除其表面缺陷,降低表面粗糙度,研究车削工艺参数主轴转速V、进给速度F、吃刀量ap对表面粗糙度的影响规律。利用响应曲面法来设计实验,通过对实验数据的回归分析,建立基于加工工艺参数(主轴转速、切削深度、进给速度)表面粗糙度预测模型;分析车削工艺参数及其交互作用对表面粗糙度的影响规律,获得了车削最优工艺参数区间。研究结果表明:车削工艺参数对工艺指标表面粗糙度的影响次序为:ap> f> V。在工艺参数交互作用中,f-ap的交互作用对表面粗糙度影响最大;在最优车削工艺参数区间确定的工艺参数组合可满足表面粗糙度Ra小于0.8 μm的生产要求。

     

    Abstract: In order to remove the surface defects of titanium alloy bar and to reduce the surface roughness, titanium alloy bar was cut by centerless lathe. In this paper, the response surface method is used to design the experiment. Through the regression analysis of the experimental data, the surface roughness prediction model is established based on the processing parameters(spindle speed, cutting depth, feeding speed). The influence law of turning process parameters and their interaction on the surface roughness is analyzed and the optimal turning process parameter interval is obtained. The results show that the order of the influence of turning process parameters on the surface roughness of the process index is ap > f > V. In the interaction of process parameters, the interaction of f-ap has the greatest influence on the surface roughness. The combination of process parameters determined in the optimal turning process parameter interval can meet the production requirements of surface roughness less than 0.8 μm.

     

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