一种S形球头铣刀的轮廓度补偿方案

Contour compensation method for S-shaped ball-end milling cutter

  • 摘要: 为了解决S形球头铣刀在磨削过程中,由于机械误差和测量误差等不利因素引起的球头刃线轮廓度超差问题,给出了一种轮廓度补偿方案。该方案根据球头铣刀的轮廓图变化规律,在球头轮廓全段插入若干补偿点,对轮廓度不佳位置处的补偿点附加一个半径修正值,再用简单的连续函数(或分段函数)来逼近补偿点,保证各补偿点处的半径值实现平滑衔接,从而有效地修正球头铣刀的轮廓度,提高球头S型刃线的加工质量。

     

    Abstract: In order to solve the problem of out-of-tolerance profile of the ball-end edge line caused by unfavorable factors such as mechanical error and measurement error during the grinding process of the S-shaped ball-end milling cutter, a profile compensation scheme was proposed. According to the change rule of the contour map of the ball end milling cutter, this scheme inserts several compensation points in the whole section of the ball end contour, adds a radius correction value to the compensation point at the position of the poor contour, and then uses a simple continuous function(or segmented function) to approach the compensation point to ensure smooth connection of the radius values at each compensation point, thereby effectively correcting the contour of the ball end milling cutter and improving the processing quality of the ball end S-shaped edge line.

     

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