点定位装夹在薄板类零件批量加工中的应用

Application of point-positioning clamping in batches processing of sheet plate parts

  • 摘要: 以托架盖板为研究对象,论述了该类零件加工中的装夹设计思路,探索了机加工件高平面度要求如何保证的问题。从控制装夹变形、残余应力变形的角度出发设计了点定位装夹工艺方案,并应用工程验证的方法对该工艺方案保证平面度效果进行了验证。结果表明,该点定位装夹工艺方案可极大降低产品加工中的装夹变形,能极好地保证薄板类零件高平面度要求。将点定位装夹工艺方案应用于托架盖板产品的批量加工,并通过CPK数据分析理论对生产数据进行了统计分析。结果表明,此工艺方案提升了批量加工中的产品稳定性,解决了托架盖板产品批量加工中平面度无法保证的难题,创造了巨大的经济效益。本研究为薄板类零件加工提供了非常好的工艺方案设计案例,为类似加工设计者提供了参考。

     

    Abstract: The cover plate of bracket was researched in this paper, and the idea of suitable clamping design was discussed. The exploration of how to guarantee the high flatness requirement of machined parts was mainly studied. The point positioning clamping technology scheme was designed from the perspective of controlling the clamping deformation and residual stress deformation, and then the engineering verification method was used to verify the implementation effect of the technology scheme. The results shows that the point positioning clamping technology scheme can greatly reduce the clamping deformation in product processing, and can ensure the high flatness requirement of thin plate parts. The positioning clamping technology process was applied in the bracket plate product batch processing, and the theory of CPK data analysis was used to analyze the the production data statistics. It shows that the positioning clamping technology process can improve the stability of products in batch processing, and solve the difficulty to guarantee the bracket plate flatness in batch processing of bracket cover plate products, which can creat great economic benefits. This research provides a super process design case for the processing of sheet metal parts and provides a reference for similar designers.

     

/

返回文章
返回