全陶瓷球轴承电主轴磨削工件时辐射噪声特性研究

Radiation noise characteristics in grinding workpieces by the motorized spindle with full ceramic ball bearings

  • 摘要: 全陶瓷轴承具有自润滑、抗磨损、耐腐蚀、高刚度、轻质量等优良特性,已被逐步应用于高速数控机床电主轴中,然而其在运转过程中却产生较大的辐射噪声。为探索全陶瓷球轴承电主轴辐射噪声特性,利用全陶瓷球轴承电主轴进行磨削加工试验,测试磨削加工与未加工时辐射噪声声压级。随着转速的增加,辐射噪声逐渐增大,且磨削加工时辐射噪声大于空载运行辐射噪声。磨削加工工件时的辐射噪声随转速的变化更为复杂。不同场点的辐射噪声大小不同。实验结果表明,全陶瓷球轴承电主轴的声场具有指向性,转速是影响全陶瓷球轴承辐射噪声的主要因素之一,磨削加工载荷亦对辐射噪声有较大影响。

     

    Abstract: Full ceramic bearings have been gradually applied to the motorized spindle of high speed CNC machine tools because of their excellent characteristics of self-lubricating, wear resistance, corrosion resistance, high stiffness and light weight. However, large radiation noise is produced in the process of the bearing operation. In order to explore the characteristics of radiation noise for the motorized spindle with full ceramic ball bearings, the sound pressure level of radiation noise in grinding and unmachined was tested. With the increase of rotational speed, the radiation noise increases gradually, and the radiation noise in grinding was larger than that in no-load operation. The radiation noise of grinding workpiece was more complex with the change of rotational speed. The magnitude of the radiation noise at different field points was different. The experimental results show that the sound field of motorized spindle with full ceramic ball bearing has directivity. The rotational speed is one of the main factors affecting the radiation noise of full ceramic ball bearing. The grinding load also has a great influence on the radiation noise.

     

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