铝合金薄壁件的激光切割热变形机理研究

Hot deformation behavior mechanism in laser cutting of aluminium alloy thin-walled parts

  • 摘要: 激光切割广泛应用于薄壁件切割,而切割温度对加工精度影响较大。针对薄壁类零件激光切割过程中温度场的瞬时变化及被加工件的热弹塑性变形,提出了一种基于傅里叶定律的热损失计算方法,分析了不同热现象对温度场与变形量的影响。结果表明,材料比热容为分析关键因素之一,其变化对温度场影响比例高达13.8%,不可忽略;热传导是影响加工质量的主要热损失方式,其导致温度下降49.58%;而热辐射、热对流对温度场的影响小于0.1 ℃,当加工精度要求在微米级以下时,热辐射和热对流产生的热变形可忽略不计。

     

    Abstract: Laser cutting is widely used in thin-walled parts, temperature is a greater influence on machining accuracy. In view of the instantaneous change of temperature field and elastic-plastic deformation during laser cutting of thin-walled parts, proposed a computational method of thermal losses based on Fouriers law. The influence of hot deformation to temperature field and deformation were analysed. The temperature field was changed 13.8% by calculating specific heat capacity varies with temperature. It is one of the key precipitants of temperature field, which is not negligible. Heat-conduction resulted in an 49.58% decrease in temperature, which is one of the major heat loss that has influence on the processing quality. The effect of temperature field on radiation and convection is less than 0.1 ℃. Deformation of radiation and convection is negligible when machining accuracy lower than micron-scale accuracy.

     

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