超声振动常温/中温滚压钛合金应力场分析

Stress field analysis of titanium alloy rolled by ultrasonic vibration at room/medium temperature

  • 摘要: 提出并研究了常温/中温条件下超声振动滚压强化钛合金工艺。结合实验与有限元分析方法,对比研究了超声振动滚压和超声振动温滚压两种处理工艺对钛合金表面改性层残余应力及应变分布的影响机制。结果表明:与超声振动滚压相比,超声振动温滚压工艺可以使表面和近表面材料发生更严重的塑性变形,在材料近表面引入更深的残余压应力层,从而获得更好的表面强化工艺效果。压应力和应变的进一步提高得益于高频机械冲击和温塑性的共同作用。超声滚压处理过程中,超声振动激励从根本上改变了应力在材料内的传播方式,形成动态应力波并向远离材料表面深处振荡传播,而温度场的施加加速了这种应力波形成和动态传播。

     

    Abstract: The technology of ultrasonic rolling strengthening titanium alloy at room/medium temperature is proposed and studied. Combining experiments and finite element analysis methods, the influence mechanism of ultrasonic vibration rolling and ultrasonic vibration warm rolling on the residual stress and strain distribution of the titanium alloy surface modification layer was compared and investigated. The results show that: compared with ultrasonic vibration rolling, the ultrasonic vibration warm rolling process can cause more serious plastic deformation of the surface and near surface materials, and introduce a deeper residual compressive stress layer near the surface of the material to obtain better surface strengthening. The further increase of compressive stress and strain benefits from the combined effect of high-frequency mechanical shock and warm plasticity. During the ultrasonic rolling process, ultrasonic excitation fundamentally changes the way the stress propagates in the material, forming a dynamic stress wave and oscillating and propagating far away from the material surface and the application of the temperature field accelerates the formation and dynamics of this stress wave spread.

     

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