基于RobotStudio的机器人在线打磨工作站设计研究

Design of paint stripping workstation with grinding robot based on robot sudio

  • 摘要: 以民航客机机身自动退漆打磨为研究对象,利用UG设计了末端执行器的运动机构并导入至RobotStudio库中,搭建了飞机机身自动退漆打磨工作站。利用Smart组件模拟了末端执行器和机器人控制器之间的通讯,用RAPID代码编写了一种在线生成打磨轨迹的机器人程序,解决了打磨头与被打磨面之间无法相互定位问题。提出的在线机器人程序与离线编程的程序相比,具有实时获取未知曲面数据的能力,将打磨头实际姿态与理想姿态之间的偏差,作为实时控制数据,方便可靠,控制精度高。最后对比分析了两种工况下的机器人打磨运动角度偏差、位移偏差和TCP速率,并对工作站进行了测试和优化,均达到了预期效果。

     

    Abstract: Aming at the automatic paint stripping and grinding of civil aircraft fuselage, the motion mechanism of the end actuator was designed by UG and imported into the RobotStudio library, and the automatic paint stripping and grinding workstation of aircraft fuselage was built. Smart component is used to simulate the communication between the end effector and the robot control program, and a robot program for online generation of grinding track is written with RAPID code, which solves the problem that the grinding head and the grinded surface cannot locate each other. Compared with the off-line program, the on-line robot program proposed in this paper has the ability to obtain unknown surface data in the field, and the deviation between the actual posture and the ideal posture of the grinding head can be used as real-time control data, which is convenient and reliable with high control accuracy. Finally, the angle deviation, displacement deviation and TCP volocity of robot grinding under the two working conditions are compared and analyzed, and the workstation is tested and optimized, and the expected effect is achieved.

     

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