DLP光固化3D打印精密铸造陶瓷型壳的研究

Study on fabrication of precise casting ceramic shell by DLP light curing 3D printing

  • 摘要: 从利用3D打印技术直接制备精密铸造陶瓷型壳的角度出发,采用自制的DLP光固化3D打印设备,研究了每层曝光时间和层厚2个打印参数对陶瓷打印件尺寸精度的影响,测量分析了打印件脱脂烧结后的收缩情况,用扫描电镜观察分析了烧结件断口微观形貌,研究了型壳摆放方式、打印件支撑设计对脱脂与烧结后型壳质量的影响。结果表明,针对本自制设备以及所用的陶瓷浆料,合适的每层曝光时间为30~35 s,层厚为0.1~0.2 mm。烧结件各方向的尺寸收缩率均为15%左右,得到的陶瓷件具有一定的气孔。打印型壳采用封闭式面支撑、型壳素坯脱脂与烧结时采用立放的方式,烧结型壳质量较好。

     

    Abstract: For the fabrication of precise casting ceramic shell directly by 3D printing technology, the effects of exposure time and thickness of each layer on the dimensional accuracy of the ceramic printing parts were studied by self-made DLP light curing 3D printing equipment. The shrinkage of the parts after degreasing and sintering was measured and analyzed. The microstructure of the fracture was observed and analyzed by scanning electron microscope. The influence of the layout of the shell and the support design of the printed part on the quality of the shell after degreasing and sintering was also studied. The results show that the suitable each layer exposure time is 30~35 s and the layer thickness is 0.1~0.2 mm for this self-made equipment and the used ceramic slurry. The size shrinkage rate of sintered parts in each direction is about 15%, and the ceramic parts have some pore.When the printing shells have the support with a closed face shape and the green body are degreased and sintered in a vertical layout, the sintered shell are of good quality.

     

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