基于机器学习与群智能算法的精车大螺距螺杆切削优化研究

Research on cutting optimization of finish turning large pitch screw based on machine learning and swarm intelligence algorithm

  • 摘要: 大螺距螺杆在精加工的过程中,其径向切深大,参与切削的切削刃长,进给速度大,使其切削力数十倍增加,造成刀具振动剧烈,热力耦合场不稳定,加剧了刀具的磨损,刀具的振动和磨损是造成工件表面质量劣化的主要原因。通过进行切削优化的研究,可以解决工件表面质量差的问题。首先,比较机器学习与回归方式的拟合误差,选用精确性更高的机器学习方法建立了切削力和切削温度的预测模型。其次,采用不同的群智能算法对优化目标进行求解,比较不同算法的求解性能,选择人工蜂群算法的优化结果为最优参数组合。最后,对不同切削方案得到的工件表面粗糙度进行测量,结果表明:采用优化后的参数加工,得到的工件表面粗糙度下降了20%,改善了工件表面质量,达到了切削优化的目的。

     

    Abstract: In the process of finishing machining of large-pitch screw, the radial depth of cut is large, the cutting edge involved in cutting is long, and the feed speed is large, which increases the cutting force by dozens of times, causing severe tool vibration and unstable thermal coupling field. In addition to tool wear, tool vibration and wear are the main reasons for the deterioration of the surface quality of the workpiece. Through the research of cutting optimization, the problem of poor surface quality of the workpiece can be solved. First, compare the fitting errors of machine learning and regression methods, and choose a more accurate machine learning method to establish a prediction model of cutting force and cutting temperature. Secondly, different swarm intelligence algorithms are used to solve the optimization goal, the solution performance of different algorithms is compared, and the optimization result of the artificial bee colony algorithm is selected as the optimal parameter combination. Finally, the surface roughness of the workpiece obtained by different cutting schemes is measured. The results show that the surface roughness of the workpiece obtained by the optimized parameter processing is reduced by 20%, which improves the surface quality of the workpiece and achieves the goal of cutting optimization.

     

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