高体分SiC/Al复合材料微磨削表面粗糙度试验研究

Experimental study on micro grinding surface roughness of high volume fraction SiC/Al composites

  • 摘要: SiC/Al复合材料是一种以铝为基体,碳化硅为增强颗粒的复合材料。由于材料的高硬度特性,导致已加工表面出现裂纹和磨损等现象,采用PCD刀具对SiC/Al2024进行微磨削试验,基于响应曲面法,设计实验数据,根据试验结果,建立主轴转速、进给速度和切削深度的回归方程。通过响应曲面图,分析主轴转速、进给速度和切削深度交互作用对表面粗糙度的影响程度,其从大到小依次为:主轴转速、切削深度和进给速度。主轴转速和进给速度交互影响显著,获得最小粗糙度为0.51 μm。

     

    Abstract: SiC/Al composite is a kind of composite material with aluminum as matrix and silicon carbide as reinforced particles. Because ofthe high hardness of the material, the machined surface appears crack and wear. In this paper, the micro-grinding test of SiC/Al2024 with PCD tool is carried out. Based on the response surfacemethod, the experimental data are designed, the regression equations of spindle speed, feed speed and cutting depth are established. According to the response surface diagram, the influence of the interaction of spindle speed, feed speed and cutting depth on the Surface roughness is analyzed, and the order from large to small is: spindle speed, cutting depth, feed speed. The interaction between spindle speed and feed speed is significant, and the minimum roughness is 0.51μm.

     

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