硬脆材料磨削加工机理研究进展

Research progress on grinding mechanism of hard and brittle materials

  • 摘要: 金刚石砂轮磨削加工仍然是最有应用前景的硬脆材料高效加工途径,而弄清磨削加工机理对实现硬脆材料元器件的高效超精密加工具有重要意义。介绍硬脆材料微纳切削的静态压痕断裂力学模型与动态切削加工近似模型这两种经典模型,诠释了塑脆转变机制。深入分类探讨了硬脆材料的脆性去除、塑性域去除与粉末化去除这3项加工机理,材料去除是裂纹演化、挤压微破碎、相变与位错等因素导致而成。塑性域加工是改善硬脆材料加工损伤的重要措施,而力热耦合作用场、材料晶面晶向等因素都是影响塑性域去除机制的关键。

     

    Abstract: Diamond wheel grinding is still the most promising way for high efficiency machining of hard and brittle materials, and it is of great significance to understand the grinding mechanism for high efficiency and ultra precision machining of hard and brittle materials. The static indentation fracture mechanics model and the dynamic cutting approximation model for micro nano cutting are introduced, and the plastic-brittle transition mechanism is explained. The mechanism of brittle removal, plastic domain removal and powdering removal of hard and brittle materials are discussed. The material removal is caused by crack evolution, extrusion micro breakage, phase transformation and dislocation. Plastic domain processing is an important measure to improve the processing damage. The mechanical and thermal coupling field, material crystal orientation and other factors are the key factors affecting the plastic domain removal mechanism.

     

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