超声滚压加工表面微织构的研究

Study on surface micro texture processing by ultrasonic rolling

  • 摘要: 为了研究超声滚压加工表面微织构工艺,选用45钢试样作为研究对象,分析了工艺参数包括滚压球直径、步距、静压力和进给速度对织构形貌及深度的影响,并对织构化后工件的表面性能进行了单因素实验。结果表明,超声滚压工艺可以在表面制备稳定的织构,滚压球直径与步距对表面形貌影响较大,采用8 mm滚压球与0.2 mm步距参数,能获得较为明显的织构形貌。静压力的提升可以有效提升表面硬度及晶粒细化程度, 而进给速度对表面性能的影响较为复杂。

     

    Abstract: In order to study the surface micro texture process of ultrasonic rolling, 45 steel sample is selected as the research object. The effects of process parameters including rolling ball diameter, step length, static pressure and feed speed on texture morphology and depth are analyzed. Single factor experiments are carried out on various surface properties of the textured workpiece. The results show that the ultrasonic rolling process can produce stable texture on the surface, and the diameter and step of the rolling ball have a great influence on the surface morphology. The 8 mm rolling ball with 0.2 mm step can obtain more obvious texture morphology. The increase of static pressure can effectively improve the surface hardness and grain refinement, while the effect of feed rate on surface properties is more complex.

     

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