基于层次分析法DVT系列车床横梁优化设计研究

Optimal design of DVT series lathe cross beam based on analytic hierarchy process

  • 摘要: 机床横梁是机床重要的主体承载结构件,在DVT系列车床中横梁的静、动态特性直接影响到车床加工精度与耗材类零件的使用寿命,在不能以机床加工零件的实体运行的方式验证设计的情况下,仿真优化是有效方法。通过对优化前横梁进行静态分析和模态分析的方式进行车床工作特性仿真。分析结果表明,DVT系列车床横梁薄弱位置发生在横梁中部,再采用层次分析法和灰色关联度法分析横梁筋板数量、厚度与横梁静、动态特性关系,根据分析结果二次设计,最终获取横梁最优设计方案。优化设计结论表明,横梁筋板数量为5个、厚度10 mm、筋板间隔距离为340 mm时为最优设计方案,优化后横梁质量减轻117 kg,应力减少18%,形变量减少0.01 mm,前3阶固有频率均得到一定提升,优化设计效果显著,为机床优化设计提供新的设计思路。

     

    Abstract: The machine tool cross beam is an important main body bearing structure of the machine tool. The static and dynamic characteristics of the cross beam of the DVT series lathe directly affect the machining accuracy of the lathe and the service life of the consumable parts. Simulation optimization is an effective method if the design cannot be verified by the physical operation of the machine tool parts. In this paper, the working characteristics of the lathe are simulated by means of static analysis and modal analysis of the optimized front beam. The analysis results show that the weak position of the cross beam of the DVT series lathe occurs in the middle of the cross beam, then the relationship between the number and thickness of cross beam ribs and the static and dynamic characteristics of the cross beam is analyzed by analytic hierarchy process and grey correlation method. After the second optimization design is implemented according to the analysis results, the optimal design scheme of the cross beam is finally obtained. The optimization design conclusion shows that it is an optimal design plan when the number of cross beam ribs is 5, the thickness is 10 mm, and the spacing distance between the ribs is 340 mm. After optimization, the cross beam mass is reduced by 117 kg, the stress is reduced by 18%, and the deformation is reduced by 0.01 mm, and the first 3 natural frequencies have been improved to a certain extent, and the optimal design effect is significant. This research method provides a new design idea for the optimal design of machine tools.

     

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