摆线偏心轴加工工艺及专用工装设计研究

Research on machining technology and special tooling design of cycloidal eccentric shaft

  • 摘要: 摆线减速器作为一种新型减速器,可用于火炮炮塔传动机构、工业机器人、数控机床和雷达等方面。摆线偏心轴作为摆线减速器的核心零件,被称为“摆线轨迹发生器”,决定了摆线减速器的性能,所以摆线偏心轴的加工就成为了摆线减速器的关键技术之一。为了提高摆线偏心轴的合格率,该文从摆线偏心轴的结构形式出发,阐述了摆线偏心轴在摆线齿轮相位形成中的作用,通过3层偏心台阶摆线偏心轴工程技术要求对其进行了工艺分析,制定了加工工艺流程,针对摆线偏心轴的成型设计了摆线偏心轴精加工工装,特别指出了专用工装设计中的关键点,按照编写工艺卡片进行了摆线偏心轴的加工。经实物测量,摆线偏心轴关键尺寸合格率为100%,表明了该工艺及专用工装的设计研究的有效性。

     

    Abstract: As a new type reducer, cycloid reducer can be used in gun turret transmission mechanism, industrial robots, CNC machine tools, radar and so on. As the core part of the cycloid reducer, the cycloid eccentric shaft is called "cycloid track generator", which determines the performance of the cycloid reducer, so the machining of the cycloid eccentric shaft becomes one of the key technologies of the cycloid reducer. In order to improve the pass rate of the cycloidal eccentric shaft, the function of the cycloidal eccentric shaft in the phase formation of the cycloidal gear is expounded from the structural form of the cycloidal eccentric shaft, according to the technical requirements of the three-layer eccentric step cycloidal eccentric shaft, the technological process is analyzed, and the precision machining equipment is designed for the forming of the cycloidal eccentric shaft, the key points in the design of special tools are pointed out, and the cycloidal eccentric shaft is machined according to the process cards. The qualified rate of the key dimension of the cycloid eccentric shaft is 100%, which shows the validity of the process and the design of the special tooling.

     

/

返回文章
返回