聚晶金刚石复合片激光抛光工艺研究

Research on laser polishing process of polycrystalline diamond composite sheet

  • 摘要: 聚晶金刚石复合片因具有超高硬度、耐磨性和良好的热稳定性,被广泛用作切削加工的刀具材料。利用PCD复合片制作刀具时,和传统加工工艺相比,激光抛光可以获得更良好的加工特性。为探究PCD复合片的激光抛光工艺特性,获取最佳表面粗糙度,利用飞秒已抛光区域的线粗糙度,系统地研究了激光功率、扫描速度、扫描间距的水平变化对粗糙度和抛光效率的影响规律。采用正交试验方法对3个因素水平进行优化组合,同时对飞秒激光抛光PCD的作用机理进行初步探究。结果表明:影响粗糙度的主要因素为扫描速度,选用7 MW激光功率、1 000 μm/s扫描速度、12 μm扫描间距的工艺参数可以获得粗糙度为33.95 nm的优良PCD复合片。

     

    Abstract: Polycrystalline diamond composite sheet is widely used as cutting tool material because of its ultra-high hardness, wear resistance and good thermal stability. When using PCD composite sheets to make tools, laser polishing can obtain better processing characteristics than traditional processing techniques. In order to explore the characteristics of the laser polishing process of the PCD composite sheet and obtain the best surface roughness, the line roughness of the femtosecond polished area was used to systematically study the influence of the level changes of the laser power, scanning speed, and scanning distance on the roughness and polishing efficiency. The law of influence. The orthogonal test method is used to optimize the combination of the three factor levels, and the mechanism of the femtosecond laser polishing PCD is initially explored. The results show that the main factor that affects the roughness is the scanning speed. Selecting the process parameters of 7 MW laser power, 1 000 μm/s scanning speed, and 12 μm scanning distance can obtain an excellent PCD composite sheet with a roughness of 33.95 nm.

     

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