薄壁镂空型工件的加工变形控制及工艺优化

Deformation control and process optimization of thin-walled and hollowed-out workpiece

  • 摘要: 以复杂自由曲面为组成要素的薄壁镂空型工件,由于刚性差、结构复杂以及材料去除量大,传统加工中极易出现工件变形和振动,引起工件表面粗糙度差、刀具衔接痕迹重的缺陷。优化了薄壁镂空型工件设计方案,采用多轴定位与多轴联动加工组合的高速铣削工艺,研究了工艺系统的受力变形、热变形、减小刀具切削系统的振动、采用合适的切削参数等加工条件对薄壁镂空型工件表面质量的影响,并优化了工件的分区加工方案。结果表明,本工件采用优化方案能够在一次装卡中加工完成,避免重复定位产生加工误差和刀具衔接痕迹。

     

    Abstract: The thin-walled and hollowed-out workpiece with complex free-form surface as its component is prone to deformation and vibration in traditional processing due to its poor rigidity, complex structure and large amount of material removal, which leads to defects such as poor surface roughness of the workpiece and heavy trace of tool connection. This paper optimized design processing scheme of thin-walled hollow artifacts, by multi axis positioning combined with multi-axis linkage machining of high speed milling process. The influence of the workpiece surface quality and machining partition scheme was studied on the mechanical deformation, thermal deformation process system, and reducing the vibration of the cutting tool system, adopting the appropriate cutting parameters such as the processing conditions on the thin wall type hollow out. The results show that the workpiece can be machined in one loading by using the optimization scheme, and the machining error and tool connection marks can be avoided by repeated positioning.

     

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