电极材料对不锈钢短电弧-电化学复合加工性能影响研究

Study on the effect of electrode materials on the performance of short electric arc-electrochemical compound machining stainless steel

  • 摘要: 短电弧-电化学复合加工(SEACM)是一种新型的复合加工方式,利用短电弧放电进行材料的高效蚀除,利用底面间隙电化学作用进行表面修整。不同的电极材料具有不同的材料特性,会直接影响复合加工的加工性能、工件的表面质量及尺寸精度。采用铝、石墨、不锈钢和紫铜作为电极材料,探究不同电极材料在短电弧-电化学复合加工模式下对304不锈钢的影响规律。从材料去除率(MRR)、相对电极损耗率(RTWR)、表面粗糙度(SA)和表面宏微观形貌等角度进行分析。结果表明,使用紫铜电极具有较高的材料去除率,低的相对电极损耗率,良好的表面质量以及更薄的再铸层厚度,所以更适合作为复合加工的电极材料,为后续短电弧-电化学复合加工模式下电极材料的选择提供了理论依据。

     

    Abstract: Short electric arc-electrochemical compound machining (SEACM) is a new type of composite machining, which uses short arc discharge for material removal and the bottom gap electrochemical action for surface finishing. Different electrode materials have different material characteristics, which will directly affect machining performance, workpiece surface quality, electrode loss and dimensional accuracy of composite machining. This article uses the aluminum, graphite, stainless steel, red copper as electrode material, to explore the influence of different electrodes on 304 stainless steel in short electric arc-electrochemical compound machining mode, from the material removal rate (MRR), relative tool electrode wear ratio (RTWR), the surface roughness (SA), surface macroscopic and microscopic morphology, etc. The results show that the red copper electrode has higher material removal rate, lower relative tool electrode wear ratio, better surface quality and thinner recasting layer, so it is more suitable for composite machining electrode material, which provides a theoretical basis for the subsequent selection of electrode materials in short electric arc-electrochemical compound machining mode.

     

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