304不锈钢表面织构液相辅助激光制备

Surface texture laser processing on 304 stainless steel with liquid-phase assisted method

  • 摘要: 改善304不锈钢表面激光加工氧化及熔融物粘结,得到三维表面织构形貌,调控其表面润湿及摩擦学特性。将304不锈钢试样分别置于空气及无水乙醇与双氧水(体积比50∶1)混合液中,利用激光技术对其表面进行交叉干涉扫描加工。借助白光干涉仪、扫描电镜、能谱及接触角测量仪,测量两种介质下试件表面的三维形貌、元素含量及接触角值,评价其加工氧化、三维表面形貌与润湿特性。空气介质中试样表面的氧元素含量增加了41.5%,加工熔融物粘结现象明显;而液相介质下试样表面的氧元素含量减少了19.4%,熔融物粘结现象基本消除,表明液相环境下试样表面的加工氧化、熔融物粘结的问题得到明显改善。再者,空气介质中激光加工的表面形貌多具有单向特性,液相环境下激光加工试样表面时,固-液界面液体快速气化形成气泡,对激光光束起到了散射及对固-液界面的负压冲击作用,形成了各向同性的三维类波浪形微凸形貌,具备更优的表面润湿及微流体调控特性。液相辅助技术能明显改善304不锈钢的表面激光加工质量,得到润湿性更优的三维形貌。

     

    Abstract: To improve the oxidation and melt bonding phenomenon and obtain a particular surface texture with better wetting and tribological properties on 304 stainless steel, the liquid-phase assisted laser processing method was introduced. The 304 stainless steel samples were placed in the air and the mixed liquids of anhydrous ethanol and hydrogen peroxide (volume ratio is 50∶1) respectively. The cross-interference laser scanning processing was carried out. Then, the oxidation, surface morphology, and wettability characteristics of test sample surface were evaluating with white light interferometer, scanning electron microscope, energy spectrum, and contact angle measuring instrument. The oxygen content on the sample surface with laser processing in air is increased by 41.5%, and the phenomenon of processed melt bonding is clearly observed. With liquid assisted laser processing condition, the oxygen content on the sample surface is reduced by 19.4%, and the phenomenon of processed melt bonding is eliminated. It is indicated that the oxidation and processed melt bonding phenomenon on the sample surface are improved under liquid assisted condition. In addition, one dimensional properties of surface topography is obviously observed for air laser processing condition. For liquid assisted laser processing method, the situation is completely different. In this case, the assisted liquid on the solid-liquid interface is rapidly vaporized and a lot of bubbles are formed due to the function of laser beam. Thus, dispersive and negative pressure impact action are existed simultaneously with laser beam and solid-liquid material respectively. A three dimensional surface topography with spray characteristics is formed, which have a better wetting and tribological properties. The liquid assisted laser processing technology can improve the surface manufacture quality of 304 stainless steel, and a better performance three-dimensional surface morphology is obtained.

     

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