TC4钛合金平面磨削力分析与验证

Analysis and validation of grinding force in TC4 titanium alloy surface grinding

  • 摘要: 磨削力对磨削温度、砂轮磨损等有重要影响,是评判TC4钛合金磨削性能的关键指标。由于砂轮磨粒大小、形状差异以及分布的随机性,磨削过程难以定量表述,已有磨削力模型的推导大部分基于一定的假设,与实际存在偏差。通过磨屑变形力与磨粒横截面积的关系以及法向压力与压入深度的关系建立了单颗磨粒磨削力模型;基于磨屑的横截面积与工件体积去除率,建立单颗磨粒磨削力与单位宽度磨削力的联系,进一步推导出TC4钛合金的平面磨削单位宽度磨削力模型。结合实验数据,得到试验条件下的磨削力解析式。分析表明:法向磨削力的平均相对误差为4.9%,切向磨削力的平均相对误差为5.1%。

     

    Abstract: Grinding force has important influence on grinding temperature and grinding wheel wear, and is a key index to evaluate TC4 titanium alloy grinding performance. Due to the size and shape differences and randomness of distribution of grains of wheel, it is difficult to describe the grinding process quantitatively. The derivation of existing grinding force models is based on certain assumptions, which is deviated from the practice. Therefore, the derivation of existing grinding force models is based on certain assumptions, which is deviated from the practice. In this paper, a single abrasive grinding force model is established based on the relationship between chip deformation force and the cross-sectional area of the abrasive and the relationship between normal pressure and the pressing depth. Based on the cross-sectional area of the chip and the volume removal rate of the workpiece, the relation between the grinding force of single grain and the grinding force of unit width was established and then the grinding force model of TC4 titanium alloy was deduced. Combined with the experimental data, the analytical formula of grinding force under the experimental conditions was obtained. The analysis shows that the average relative error of normal grinding force is 4.9%, and that of tangential grinding force is 5.1%.

     

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