钢板锈蚀层激光清洗的热力学分析研究

Thermodynamic analysis and research on laser cleaning of corrosion layer of steel plate

  • 摘要: 为探索钢材表面锈蚀层的激光清洗去除机制。基于热传导方程建立钢板锈蚀层表面温升的数学模型,得到锈蚀层去除的激光功率密度,该激光功率密度与已知实验结果误差为2%左右。在此基础上,采用有限元软件对清洗区域进行温度场与热力耦合分析,得到锈蚀层与基底的温度分布特性。分析可知采用计算得到的阈值进行清洗时,可实现一定厚度的锈蚀层去除,同时,基底温度低于钢材熔点,表面并未被破坏。此外,由热力耦合引起的弹性变形,有助于锈蚀层与钢材基底的分离。文章提出的表面温升数学模型与热力学分析结果可对钢板表面锈蚀层激光清洗提供理论指导。

     

    Abstract: In order to explore the mechanism of laser cleaning and removal of rust layer on steel surface. Based on the heat conduction equation, a mathematical model of the surface temperature rise of the steel corrosion layer is established, and the laser power density for removing the corrosion layer is obtained. The error of the laser power density and the known experimental results is about 2%. On this basis, the finite element software is used to analyze the temperature field and thermo-mechanical coupling of the cleaning area, and the temperature distribution characteristics of the rust layer and the substrate are obtained. The analysis shows that when the calculated threshold is used for cleaning, a certain thickness of the rust layer can be removed. At the same time, the substrate temperature is lower than the melting point of the steel, and the surface is not damaged. In addition, the elastic deformation caused by thermal-mechanical coupling facilitates the separation of the rust layer from the steel substrate. The mathematical model of surface temperature rise and the results of thermodynamic analysis presented in this paper can provide theoretical guidance for laser cleaning of the rust layer on the steel surface.

     

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