小型五轴雕刻机的设计及静动态特性分析

Design and static dynamic characteristics analysis of small five-axis engraving machine

  • 摘要: 为了保证所设计的小型五轴雕刻机的机械结构能够满足其机械特性,采用UG对五轴雕刻机结构进行设计建模,并将模型进行静、动态特性分析。首先根据导轨的受力情况和约束条件,在UG中解算其不同载荷下的静力学特性;其次对龙门结构静力学特性进行了分析;最后对雕刻机整体进行模态分析和谐响应分析。分析结果显示:导轨的位移变形量最大值为1.838×10–6 mm,最大应力大小为1.034 MPa,符合设计要求;雕刻机实际工作频率在0~400 Hz,当激振力频率接近900 Hz和1950 Hz 两个固有频率时才会发生共振,故不会发生共振。由分析结果、样机实验结果和对比结果得出结论:该五轴雕刻机床身静刚度良好,已达到设计要求并优于其他雕刻机,为五轴雕刻机结构的优化设计提供了理论依据。

     

    Abstract: UG was used to design and model the structure of the five-axis engraving machine, and analyze the static and dynamic characteristics of the model, it is to ensure that the mechanical structure of the designed small five-axis engraving machine can meet its mechanical characteristics. To begin with, UG was employed to calculate the static characteristics of the guide rail under different loads and different restraint conditions. In addition, UG was applied to analyze the static characteristics of the frame structure. Finally, UG technology was used for modal analysis and harmonious response analysis of the entire engraving machine. The analysis results show that the maximum displacement and deformation of the guide rail is 1.838×10–6 mm, and the maximum stress is 1.034 MPa, which meets the design requirements. Resonance occurs when the excitation force frequency of the engraving machine is close to the two natural frequencies of 900 Hz and 1950 Hz, but the actual working frequency of the engraving machine is between 0 and 400 Hz, so resonance will not occur. From the analysis, prototype experiment and comparison results that it is concluded that the five-axis engraving machine has good static rigidity, which has reached the design requirements and is better than other engraving machines. This analysis provides a theoretical basis for the optimal design of the five-axis engraving machine structure.

     

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