赵俊英, 李云龙, 邵欣, 胡成琳, 邓玖. 基于数字孪生的机器人实验平台设计[J]. 制造技术与机床, 2022, (7): 5-10. DOI: 10.19287/j.mtmt.1005-2402.2022.07.001
引用本文: 赵俊英, 李云龙, 邵欣, 胡成琳, 邓玖. 基于数字孪生的机器人实验平台设计[J]. 制造技术与机床, 2022, (7): 5-10. DOI: 10.19287/j.mtmt.1005-2402.2022.07.001
ZHAO Junying, LI Yunlong, SHAO Xin, HU Chenglin, DENG Jiu. Design of robot experiment platform based on digital twin[J]. Manufacturing Technology & Machine Tool, 2022, (7): 5-10. DOI: 10.19287/j.mtmt.1005-2402.2022.07.001
Citation: ZHAO Junying, LI Yunlong, SHAO Xin, HU Chenglin, DENG Jiu. Design of robot experiment platform based on digital twin[J]. Manufacturing Technology & Machine Tool, 2022, (7): 5-10. DOI: 10.19287/j.mtmt.1005-2402.2022.07.001

基于数字孪生的机器人实验平台设计

Design of robot experiment platform based on digital twin

  • 摘要: 机器人二次开发和出厂检测的时候,需要进行大量的实验验证。目前的实验平台存在价格昂贵、虚实独立、封闭性高以及计算工作量繁重等缺点。基于以上问题,引入数字孪生技术,设计了基于数字孪生的机器人平台。设计并搭建了开放式硬件平台,在Tecnomatix中建立了数字孪生模型;构建了基于Modbus TCP、OPC UA等通信方式的通信网络;分析了需要采集的数据,并编写了数据处理相关程序,实现了虚实同步。对该实验平台进行了一系列实验,结果表明该平台虚实同步性能可靠,能准确可靠地实现工业机器人坐标系标定、工业机器人本体控制及与周边设备的协同控制。实际使用效果表明该平台可降低二次开发应用的成本、节约时间。

     

    Abstract: A large number of experiments are needed to verify the robot during its secondary development and factory inspection. At present, the experimental platform has some disadvantages such as high cost, independent virtual-reality, high closure and heavy computation workload. Based on the above problems, digital twin technology is introduced to design a robot platform based on digital twin.Based on the digital twin technology, a robot experimental platform was developed. An open hardware platform was designed and built to directly show the motion axis and control system of the robot. The digital twin model was established in Tecnomatix and an communication network based on Modbus TCP, OPC UA and other communication modes was constructed. The data to be collected was analyzed, and the relevant data processing programs were written, which realized the virtual reality synchronization and reduced the operation and maintenance cost. A series of experiments were carried out on the experimental platform. The results show that the platform has reliable accuracy and can accurately and reliably realize the coordinate system calibration of industrial robot, and the body control of industrial robot and the cooperative control with peripheral equipment.

     

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