杨晓峰, 江水, 马东平, 韩勇, 李多, 周荣田. 一种大口径薄壁不锈钢风洞收缩段曲面加工方法[J]. 制造技术与机床, 2022, (7): 40-44. DOI: 10.19287/j.mtmt.1005-2402.2022.07.007
引用本文: 杨晓峰, 江水, 马东平, 韩勇, 李多, 周荣田. 一种大口径薄壁不锈钢风洞收缩段曲面加工方法[J]. 制造技术与机床, 2022, (7): 40-44. DOI: 10.19287/j.mtmt.1005-2402.2022.07.007
YANG Xiaofeng, JIANG Shui, MA Dongping, HAN Yong, LI Duo, ZHOU Rongtian. A method for machining the curved surface of the contraction section of large-diameter thin-wall stainless steel wind tunne[J]. Manufacturing Technology & Machine Tool, 2022, (7): 40-44. DOI: 10.19287/j.mtmt.1005-2402.2022.07.007
Citation: YANG Xiaofeng, JIANG Shui, MA Dongping, HAN Yong, LI Duo, ZHOU Rongtian. A method for machining the curved surface of the contraction section of large-diameter thin-wall stainless steel wind tunne[J]. Manufacturing Technology & Machine Tool, 2022, (7): 40-44. DOI: 10.19287/j.mtmt.1005-2402.2022.07.007

一种大口径薄壁不锈钢风洞收缩段曲面加工方法

A method for machining the curved surface of the contraction section of large-diameter thin-wall stainless steel wind tunne

  • 摘要: 收缩段是高速风洞的重要组成部分,收缩段曲面型面精度对高速风洞的流场品质影响较大。某特种风洞收缩段采用不锈钢材质,其流道为7 m量级入口的大口径薄壁高精度曲面,收缩段壁厚较薄,筋板稀疏,整体刚度弱,加工易变形。经过工艺研究,探索出了一种采用涂层刀片、差异化切削参数、分区域交替法向加工、在线监控和样板测量相互验证形变的工艺方法,不仅保证了型面精度要求,而且大幅提升了工效,成功解决了大口径不锈钢薄壁收缩段高精度曲面加工的难题。

     

    Abstract: The contraction section is an important part of the high-speed wind tunnel. The surface accuracy of the contraction section has a great impact on the flow field quality of the high-speed wind tunnel. The contraction section of a special wind tunnel is made of stainless steel. Its flow channel is a large-diameter, thin-walled and high-precision curved surface at the inlet of 7 m. The wall thickness of the contraction section is thin, the ribs are sparse, the overall stiffness is weak, and the processing is easy to deform. Through process research, a process method of mutually verifying deformation by using coated blade, differentiated cutting parameters, zonal alternating normal machining, on-line monitoring and sample measurement is explored, which not only ensures the requirements of profile accuracy, but also greatly improves the work efficiency, and successfully solves the problem of high-precision surface machining of thin-walled shrinkage section of large-diameter stainless steel.

     

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